10~500m3/h Calcium Carbide Acetylene Gas Generator Plants

Application of the acetylene gas plants:

1. Welding and Cutting Industries:Acetylene gas plants find extensive application in welding and cutting industries. These plants are designed to produce high-purity acetylene gas, which is utilized as a fuel for oxy-acetylene welding and cutting torches. The acetylene gas generated by these plants enables efficient and precise metal joining and cutting processes. This application scenario is crucial in various industries such as automotive, construction, shipbuilding, and metal fabrication.

2. Chemical Industries:Acetylene gas plants are also widely employed in chemical industries for diverse applications. The high-quality acetylene gas produced by these plants serves as a vital raw material for the synthesis of numerous chemicals. It is utilized in the production of vinyl chloride monomer (VCM), which is further used in the manufacturing of polyvinyl chloride (PVC) plastics. Additionally, acetylene gas acts as a key ingredient in the production of acetaldehyde, acetic acid, and various other organic compounds.

3. Pharmaceuticals and Laboratories:The pharmaceutical and laboratory sectors extensively rely on acetylene gas plants for their specific requirements. These plants provide a reliable source of acetylene gas, which is utilized in pharmaceutical synthesis and laboratory research. Acetylene gas acts as a crucial reagent in the production of pharmaceutical intermediates and fine chemicals. Moreover, it finds application in gas chromatography and other analytical techniques employed in laboratories for accurate chemical analysis.

Product Types

1. Batch-Type Acetylene Gas Generators: These generators produce acetylene gas in batches by reacting calcium carbide with water. They are suitable for smaller operations or intermittent use.

2. Continuous-Flow Acetylene Gas Generators: Designed for larger-scale operations, these generators provide a continuous supply of acetylene gas by maintaining a steady reaction between calcium carbide and water.

3. Portable Acetylene Gas Generators: Compact and mobile units that can be easily transported to different locations for on-site gas production.

4. Stationary Acetylene Gas Generator Plants: Fixed installations designed for high-volume production in industrial settings.

Advantages

1. High Production Capacity: The 10~500m³/h range allows for scalable production to meet varying industrial demands.

2. Cost-Effective Operation: Producing acetylene gas on-site reduces the need for transportation and storage costs associated with bottled gas.

3. Safety Features: Modern generator plants come equipped with advanced safety mechanisms to prevent accidents during operation.

4. Environmental Compliance: Designed to minimize emissions and waste, ensuring compliance with environmental regulations.

Features

1. Robust Construction: Made from high-quality materials that withstand the corrosive nature of calcium carbide and the generated acetylene gas.

2. Automated Control Systems: Advanced control systems monitor and regulate the reaction process, ensuring consistent gas quality and safe operation.

3. Efficient Water Management: Integrated water recycling systems reduce water consumption and improve overall efficiency.

4. Pressure Regulation Mechanisms: Ensure stable pressure levels throughout the production process, enhancing safety and reliability.

5. Easy Maintenance Access Points: Design includes accessible components that simplify routine maintenance tasks.

Flow Chart of the acetylene gas plant

1.  Acetylene gas (C2H2) generator

2.  High level water tank

3.  Forward water seal

4.  Reverse water seal

5.  Acetylene gas holder

6.  Primary purification tower

7.  Secondary purification tower

8.  Neutralization tower

9.  Low pressure dryer

10.  Compressor

11.  Oil water separator

12.  Molecular sieve high pressure dryer

13.  Filling system